Precision - Tsom cov txheej txheem HFW

Taw qhia: Vim li cas cov teeb meem precision hauv HFW Vuam

High - zaus vuam (HFW) yog lub pob kws tshuab ua ke -}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}} Kev ua tau zooCov Hluav Taws Xob Hluav Taws Xob Welded Hlau Kav, thiab precision yog nws lub ntsiab lus trait -} Tshwj xeeb tshwj xeeb tshaj yog rau Huayang Steel Yeeb Nkab Co., Ltd., uas yog kev ntseegHFW Steel KavTxhawm rau ua kom tau raws li cov qauv nruj kev lag luam (piv txwv li, Astm A106 qib b) rau nruab nrab {} {}} kub siab scenararios. Tsis zoo li dog digHlobkav dej (qhov twgERW cov yeeb nkab ntsiab lushais txog qhov muaj ntau lawm rau tsawg - rau - nruab nrab siab xav tau),HFW Steel KavKev thov Ultra - Kev txheej txheem tswj kev tswj hwm kom ntseeg tau Weld kev ncaj ncees, qhov tseeb raug, thiab lub siab tsis kam.

Kom tshab cov ntsiab lus teb:dab tsi yog erw yeeb nkab? Nws yog ib qhohluav taws xob tiv thaiv welded steel yeeb nkabTsim los ntawm nruab nrab - zaus kuj tiv thaiv tshav kub (1kHz-3kHz), nrog tsom rau kev ua tau zoo tshaj 极致 precision. Hauv kev sib piv,HFW lub ntsiab lushais txog high - zaus vuam (300kHz-500khz), cov khoom siv cua sov, cua sov kom muaj qhov tseebHlobcov txheej txheem tsis tuaj yeem sib phim. Cov ntawv no tshawb nrhiav qhov tseem ceeb ntawm Huayang lub precision {}}} Weld kev npaj, muaj li cas precision tsav qhov zoo ntawm nwsHFW Steel Kav.

Precision hauv pre - vuam: tso lub hauv paus rau kev ua haujlwm HFW zoo HFW

Pre6 -} Kev npaj welding yog qhov tseem ceeb rau hfw precision {}} kev sib txawv hauv cov khoom siv raw los yog kev ua haujlwm muaj peev xwm siv Weld zoo. Huayang siv peb cov kev ntsuas ua kom precision ua kom precision nyob rau hauv no.

Cov Khoom Siv Raw Precision: Hlau Chev Xaiv Thiab Kev Tshuaj Xyuas

Qib thiab cov tuab tuab

Huaayang Xaiv tau cov hlau coils ua kom haum rauHFW Steel Yeeb NkabXaus siv, ua kom muaj kev ntsuas tshuaj lom neeg thiab cov tuab tuab:

Qeb Yuav Xaiv: Rau istm A106 qib BHFW Steel Kav, coils nrog c tsawg dua lossis sib npaug rau 0.30%, mn 0.29%-}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}} Hauv 2024, 2 pob ntawm coils nrog ntau cov pa roj carbon ntau (0.32%) tau raug tsis lees paub, tiv thaiv Weld Brittleness;

Tswj Thickness: Coil thickness kam rau txwv yog txwv rau ± 0.05 hli (stricter tshaj kev lag luam ± 0.1mm). Rau φ219 × 8 hliHFW Steel Kav, coils ntawm 8.00mm-}}}} 8.}} 8.}} 8.}} 8.}}}} 8.}}}}}}}.

Cov Khoom Zoo Tshaj Plaws

Lub laser nto scanner (daws teeb meem 0.01mm) tshuaj ntsuam coil thaj chaw rau qhov tsis xws luag:

Kev lees paub tsis lees paub: Pits, xeb, lossis khawb ntau dua lossis sib npaug rau 0.1mm yog tsis tsim nyog. Cov kauj ruam no txo ​​mus saum qhov tsis xws luag-} Cov teeb meem Weld ntsig txog hauv Huayang's HFW Steel Kavlos ntawm 80% hauv 2024;

Kev tu kom zoo: Ultrasonic tshuaj ntxuav (zaus 40kHz) tshem tawm cov roj thiab oxide nrog ± 0.02mm Kev Kho Mob Ncaj Ncees, muab pov thawj rau Weld Porosity.

Ntug kev precision: trimming thiab beveling

CNC Precision Trimming

Huaayang siv 5 {{{}} Axis CNC Trimmers kom duab chev sawv rau hauv v-bevel (35 degree-4m-8mm dav):

Lub kaum sab xis thev: ± 0.5 Degree (vs. Kev lag luam ± 1 degree), ua kom muaj ntug ze ntawm vuam. Rau φ325 × 12mmHFW Steel Kav, Qhov no precision txo weld undercut los ntawm 95%;

Txoj Cai Tswj: Ntug kev sib txawv ncaj tsawg dua los yog sib npaug 0.1mm / m, tiv thaiv cua sov tsis sib xws thaum HFW. Ib qho kev ntsuas 202 tau qhia qhov no txo ​​weld muaj zog hloov pauv hauvHFW Steel Kavlos ntawm 5% mus rau 2%.

Ntug kev ua tiav preignision

Lub Zeem Muag Txheej Txheem (Qhov tseeb ± 0.05mm) kom sawv nruab siab ua ntej tsim:

Daim ntawv thov: Rau nyias -} walledHFW Steel Kav(Φ100 × 4.5mm), EDELL MENYIMNENS tsawg dua los yog sib npaug rau 0.05mm yog qhov tseem ceeb kom tsis txhob muaj phab ntsa thuv floymmetry. Cov kab ke no ua kom tiav 99.9% cov txheej txheem sib thooj ntawm 2024 ntau lawm.

Precision hauv HFW Vuam: Tiag - lub sij hawm tswj ntawm tshav kub thiab siab

Lub vuam theem yog qhov chaw HFW precision yog qhov tseem ceeb tshaj plaws {{huathang siv tau cua sov, siab, thiab nrawm hauv lub sijhawm.

Induction Cua Sov

Zaus thiab Fais Fab Tuning

Huayang HFW Kab kho cov zaus zaus thiab lub zog raws li cov yeeb nkab loj thiab cov:

Zaus Precision: 300kHz-500kHz with ±1kHz tolerance. For thin-walled pipes (≤6mm), 500kHz is used to heat edges rapidly; for thick-walled pipes (>6 hli), 300khz ua kom muaj cua sov sib sib zog nqus, cov cua sov niaj hnub;

Kev Tswj Fais Fab: ± 5kW kev kam (vs. Kev lag luam ± 10kW). Rau φ273 × 10 hliHFW Steel Kav, Lub zog yog ruaj khov ntawm 120kW, tswj cov ntug kub ntawm 1350℃± 20}} tseem ceeb rau kev siv hluav taws xob sib xws.

Chev muab qhov precision

Ib qho Servo -} Tus neeg tsav kauj lub zog (qhov tseeb ± 0.1mm) tswj hwm lub kauj 1mm-2mm los ntawm ntug:

Dynamic Kev Haum: Lub kaw lus hloov kho txoj haujlwm 10 lub sij hawm ib thib ob thaum lub sijhawm tsim, kom ua rau cov cua sov muaj zog txawm hais tias lub coil hloov me ntsis. Qhov no txo ​​qhov kev hloov pauv ntau thoob plaws ntawm 80 qib mus rau 20 degree;

Daim ntawv thov: Rau φ15 × 7 hliHFW Steel Kav,Qhov no precision elsured weld lub zog ntawm 470MPA ± 5MPA, sib ntsib A106 qib B's cov cai yuav tsum tau ua.

Nyem siab precision

Siab calibration

Huaayang siv cov qhob tes (qhov tseeb ± 0.1MPA) kom tswj nyem yob siab:

Siab Ntau Yam: 4MPA {{4 4}}} 5Mpa nrog ± 0.05MPA kam rau. Rau tuab-walledHFW Steel Kav(Φ325 × 12 hli), 5MPA siab zuj zus ntau dhau heev molten hlau; rau nyias -} Walled kav (φ100 × 4.5mm), 4MPA tiv thaiv cov phab ntsa deformation;

Synch Siab Synchronization: Ob sab ntawm cov nyem yob thov nias nrog ± 0.02mpa sib txawv, zam kev weld eccentricity. Qhov no txo ​​weld offset hauvHFW Steel Kavlos ntawm 0.3mm rau 0.05mm.

Kev Ntsuas Ceev Tshaj

AC System Synchronizes Kab Ceev (35M / Min-45M / min) nrog kev kub siab thiab cua sov:

Kev Tsav Tsheb Ceev: ± 0.1m / min, kom zoo sib xws weld txias. Rau φ219 × 8 hliHFW Steel Kav, kev nrawm yog ruaj khov ntawm 40m / min, sib piv 120kW lub hwj chim kom tsis txhob muaj kev kub ntxhov los yog underhase;

Ua rau: Qhov no precision txo weld discurrue hauv Huayang'sHFW Steel Kavrau 0.2% hauv 2024, nyob deb hauv qab ntawm qhov kev lag luam nruab nrab ntawm 1%.

Precision hauv Post - vuam: Kom qhov tseeb thiab cov qauv kev cai

Post -} vuam cov txheej txheemHFW Steel KavTxhawm rau ua kom tau raws li cov qauv nyob sab hauv thiab tshem tawm sab hauv kev ntxhov siab nyob rau sab hauv qhov tseeb ntawm no ua kom haum nrog cov fittings thiab ntev}}} sij hawm kev ntseeg tau.

Annealing Precision: ntxhov siab nyem thiab cov khoom siv qoob loo

Kub Thiab Lub Sij Hawm Tswj

Huaayang lub chaw so annealing siv thermorochles (qhov tseeb ± 1 degree) txhua 50 hli los saib xyuas qhov kub:

Qhov Kub Precision: 720℃-750℃nrog ± 2℃kev kam. Rau φ273 × 10 hli HFW Steel Kav, 730 DEGree Annealing txo kev txo hwj chim los ntawm 250HV rau 195hv ± 5hv, tiv thaiv kev tawg txias;

Lub Sij Hawm Tswj: 40 feeb ± 1 feeb, kom ua kom cov khoom sib xyaw ua ke. Qhov no txo ​​qhov nyuaj hloov pauv hauvHFW Steel Kav Los ntawm 15HV mus rau 5hv.

Tus Nqi Cua Txias

Ib qho kev tsim lub tshuab txias (tus nqi 5℃/min greginom0.5 degree) tiv thaiv kev ntxhov siab thermal:

Daim ntawv thov: Rau txias - huab cuaHFW Steel Kav(Siv rau hauv harbin), qeeb cua txias ua kom muaj kev cuam tshuam loj dua los yog sib npaug rau 60j ntawm {}} 40 degree. Lub 2023 Harbin Thaj Chaw Cua Sov Cua Sov Cov Kav Kav Dhau Kev Ntsuas Kub nrog 100% txoj kev vam meej.

DITENTENSAL PRECAUB: SIZING thiab ncaj

Sizing preizion

6-yob sizing tshuab (qhov tseeb ± 0.05 hli) kho cov ciaj ciam (OD) thiab kev sib tw:

Of thev: ± 0.1mm (vs. ASTM A106 qib b's ± 0.79mm). Rau φ219 × 8 hliHFW Steel Kav, OD yog tswj hwm ntawm 219.1mm ± 0.1mm, ua kom pom kev sib raug zoo nrog lub qhov (socket wandd fittings;

Ncov tswj: Tsawg dua lossis sib npaug rau 0.3% (vs. kev lag luam tsawg dua lossis sib npaug nrog 0.5%). Qhov no precision ua kom tiav 99.8% ntawm Huayang'sHFW Steel Kav Sib phim fittings hauv 2024 Tianjin Industrial Park Project.

Ncaj Precision Precision

Ib lub 10-yob wires kom ruaj khov tshuab (qhov tseeb ± 0.1mm / m) kho puas yog:

Ncaj nraim: Tsawg dua los yog sib npaug rau 0.5 hli / m (vs. kev lag luam tsawg dua lossis sib npaug rau 1mm / m). Rau 12m - ntevHFW Steel Kav, qhov no txo ​​kev hloov kho kom haum los ntawm 70%;

Daim ntawv thov: 2023 shanxi - Beijing ntuj xa dej tsawg dua lossis sib npaug rau 0.8 hli / m, tshaj qhov yuav tsum tau ua.

Precision hauv Kev Soj Ntsuam Zoo: Xyuas Txhua HFW Yeeb Nkab

Huaayang lub precision -}}}}}}}} {-}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}} Enturing tsis muaj qhov tsis muaj peevHFW Steel Yeeb Nkabtawm ntawm lub hoobkas.

Tsis - Kev sim tshuaj (ndt) precision

Ultrasonic Qhov Khuam Kom Paub Tias (UT)

Phased array Ut cov ntes (rhiab ntau dua los yog sib npaug ntawm φ0.5mm) scan wrds 360 degree:

Precision cov txheej txheem: Tsis xws luag tshaj lossis sib npaug rau 0.3mm raug tso tseg. Qhov pom no 0.1% ntawm HFW Steel Kav nrog micro - kab nrib pleb hauv 2024, txhua tus reprocessed;

Cov Ntaub Ntawv Cia: Siv cov ntaub ntawv khaws cia rau hauv cov txheej txheem huab nrog ± 0.01MM tsis raug qhov chaw zoo, ua rau muaj kev ntxhov siab.

X - Cov Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob

Rau cov phiaj xwm tseem ceeb, x {{{- Ray Machine (daws teeb meem 0.02 hli) tshuaj xyuas 20% ntawm cov kav dej:

Daim ntawv thov: Lub 2024 bohaa bay offshore project yuav tsum x- ray kev kuaj xyuas ntawm Huayang'sHFW Steel Kav- Cov tshuab cov tshuab kuaj tau txhawm rau txhawm rau txhawm rau kom me li 0.2 hli, ua kom tsis muaj qhov tsis pom zoo.

Kev ntsuas kev ntsuas kom zoo

Laser txoj kev nkag mus (qhov tseeb ± 0.01mm) thiab ultrasonic tuab meters (± 0.02 hli) veri:

Phab Ntsa Thickness Variation: Tsawg dua lossis sib npaug rau ± 0.05mm (vs. Kev lag luam ± 0.1mm). Rau φ219 × 8 hli HFW Steel Kav, qhov no ua kom sawv daws cov teeb meem tsis zoo;

Ntev Precision: ± 3mm (vs. Kev lag luam ± 5mm), txo cov ntaubib pov tseg thaum nruab.

Xaus: Precision raws li tus tseem ceeb ntawm Huayang Huagang Huag

Precision yog tus caj qaum ntawm huayang huav hfw cov txheej txheem - nws txawv nwsHFW Steel Kav los ntawm dog digCov Hluav Taws Xob Hluav Taws Xob Welded Hlau Kav (e.g., Hlob) Thiab ua raws li kev ua raws li cov qauv kev nruj. Los ntawm Raw cov khoom xaiv (± 0.05mm Thickness kam rau) kom muaj kev kuaj xyuas (} 0.01 hli siv rau qhov ua kom zoo.

Qhov no precision muab cov nqi: Huayang's HFW Steel KavMuaj 99.8% dhau tus nqi hauv peb -}}}}} - 98% ntawm lub hauv paus hlau. Rau cov neeg siv khoom hauv cov roj thiab roj, lub zog lag luam, thiab kev siv tshuaj lom neeg, cov kav dej siv tau ntev uas zam kev txo qis.

Raws li qhov kev thov rau high - precisionCov Hluav Taws Xob Hluav Taws Xob Welded Hlau KavLoj tuaj, Huayang yuav txuas ntxiv nqis peev hauv cov thev naus laus zis invision {}}}}}}} mus ntxiv rau nws cov txheej txheem HFW. Thaum kawg, precision tsis yog tsuas yog kev ua haujlwm rau Huayang; Nws yog kev cog lus kom xa lub siab tshaj plaws - zooHFW Steel Kav rau cov neeg siv thoob ntiaj teb, txhawb nws txoj haujlwm ua tus thawj coj hauv lubhluav taws xob tiv thaiv welded steel yeeb nkabkev lag luam.